The five-panel hat is constructed from five distinct fabric panels sewn together, one front panel, 1 panel on each side (total 2 side panels), and 2 panels for the back. Depending on the design, the rear panel can feature a variety of closures such as snapback, strapback, or Velcro, allowing for an adjustable fit. Unlike traditional six-panel baseball caps, which typically feature a seam running down the middle of the front, five-panel hats have a single, unbroken front panel. This seamless front provides a clean, uninterrupted surface that is ideal for custom embroidery, printing, or other forms of embellishment. And common materials for 5 panel hats include cotton, Polyester, Nylon and so on.

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In today’s competitive market, branding is more than just a logo or a tagline—it’s about creating a lasting impression that resonates with your audience. As a leading hat manufacturer, we’ve seen how custom 5 panel caps become a powerful tool in a brand’s marketing arsenal. They are a strategic investment in your brand’s identity, visibility, and longevity.

With over 40 years of experience in the hat industry, we will be your best partner for the wholesale five panel hats project. We bring together technical expertise, high-quality materials, and state-of-the-art production processes to deliver five panel caps that meet your request and the highest industry standards. Based on the support of our professional UK design team and our own 8 factories in China, we provide the one-stop solution for your custom 5-panel caps project, including custom five panel hat designs based on your brand and audiences, manufacturing and delivery. It is highly customizable, with options for different brim styles (flat or curved), closure types (snapback, strapback, or fitted), and a variety of color, embellishment and material choices. We also provide specialized treatments such as water-resistant coatings, UV protection, and moisture-wicking linings, ensuring your hats perform in any environment.

Ready to get started? Reach out to our team to learn more about our custom five panel cap services and to start your custom order. We’re here to assist you with every step of the process, from design to delivery.

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Custom Five Panel Caps Project Process

Communicate

Communicate with our team, and confirm the project details.

Make Samples

Manufacturing the product base on your project requests

Samples Shipping

After finish the samples production, we will deliver it to let you check.

Pay Deposit

If everything goes well and get the deposit of bulk order, we will start mass production for your project.

Deliver Goods

After production and checking, goods will be sent for you.

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